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Rolling Stock Cables

FIREROL FRL-MW-05M-OS/FRL-MW-1M-OS

Rolling Stock Cables    

  A.Conductor      B.Insulation       C.Screen             D.Sheath

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 110)

Overal screen
Tinned annealed copper wires

Outer sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 10 x Overall Diameter (D<12mm);

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to oil & fuel
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1 Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C; Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070  
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Toxicity index
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-MW-05M-OS 300/500 V

NOMINAL
CROSS
-SECTIONAL AREA
(a)

CONDUCTOR DIAMETER (b)

MIN.
MEAN
THICK
NESS OF INSUL
ATION

CORE
DIMEN
SIONS

MIN. SCREEN WIRE DIAM
ETER

MIN. AVERAGE SHEATH THICKNESS

OVE
RA
LL DIA
METER MIN.

OVE
RALL DIA
METER MAX.

WE
IGHT

RESIS
TANCE OF COND
UCTOR AT +20°C

INSULATION RESISTANCE AT +20°CEI 110

INSULATION RESISTANCE AT +20°C EI 106/7/8/9

MIN.

MAX.

max

min

min

mm²

mm

mm

mm

mm

mm

mm

mm

mm

Kg
/km

Ω/km

MΩ·km

MΩ·km

2x1

1.25

0.4

2.0

2.4

0.16

0.6

6.0

7.1

70

20.0

15.0

7.5

4x1

1.25

0.4

2.0

2.4

0.16

0.7

7.0

8.2

110

20.0

15.0

7.5

7x1

1.25

0.4

2.0

2.4

0.16

0.7

8.2

9.6

150

20.0

15.0

7.5

9x1

1.25

0.4

2.0

2.4

0.21

0.8

10.2

11.9

220

20.0

15.0

7.5

12x1

1.25

0.4

2.0

2.4

0.21

0.8

10.9

12.7

260

20.0

15.0

7.5

19x1

1.25

0.4

2.0

2.4

0.26

1.0

13.2

15.4

400

20.0

15.0

7.5

24x1

1.25

0.4

2.0

2.4

0.26

1.0

15.2

17.8

500

20.0

15.0

7.5

32x1

1.25

0.4

2.0

2.4

0.26

1.0

16.6

19.4

610

20.0

15.0

7.5

37x1

1.25

0.4

2.0

2.4

0.26

1.0

17.2

20.1

670

20.0

15.0

7.5

40x1

1.25

0.4

2.0

2.4

0.26

1.2

18.2

21.3

740

20.0

15.0

7.5

4x1.5

1.5

0.5

2.4

2.9

0.16

0.7

8.0

9.4

140

13.7

14.0

7.0

7x1.5

1.5

0.5

2.4

2.9

0.21

0.7

9.6

11.3

220

13.7

14.0

7.0

9x1.5

1.5

0.5

2.4

2.9

0.21

1.0

12.1

14.2

290

13.7

14.0

7.0

12x1.5

1.5

0.5

2.4

2.9

0.21

1.0

13.0

15.2

360

13.7

14.0

7.0

19x1.5

1.5

0.5

2.4

2.9

0.26

1.0

15.3

17.9

540

13.7

14.0

7.0

24x1.5

1.5

0.5

2.4

2.9

0.26

1.2

18.1

21.2

700

13.7

14.0

7.0

32x1.5

1.5

0.5

2.4

2.9

0.26

1.2

19.8

23.2

860

13.7

14.0

7.0

37x1.5

1.5

0.5

2.4

2.9

0.26

1.2

20.5

24.0

960

13.7

14.0

7.0

4x2.5

1.95

0.5

2.9

3.4

0.21

0.7

9.2

10.8

200

8.21

13.0

6.5

7x2.5

1.95

0.5

2.9

3.4

0.21

0.8

11.1

13.0

310

8.21

13.0

6.5

9x2.5

1.95

0.5

2.9

3.4

0.26

1.0

13.9

16.3

440

8.21

13.0

6.5

12x2.5

1.95

0.5

2.9

3.4

0.26

1.0

15.0

17.5

520

8.21

13.0

6.5

19x2.5

1.95

0.5

2.9

3.4

0.26

1.2

17.8

20.8

770

8.21

13.0

6.5

24x2.5

1.95

0.5

2.9

3.4

0.26

1.2

20.6

24.1

970

8.21

13.0

6.5

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-MW-1M-OS  0.6/1kV

NOMINAL CROSS-SECTIONAL AREA(a)

CONDUCTOR DIAMETER(a)

MIN. MEAN THICKNESS OF INSULATION

CORE
DIMEN
SIONS

MIN. SCREEN WIRE DIAM
ETER

MIN. AVER
AGE SHEATH THIC
KNESS

OVERALL DIAM
ETER MIN.

OV
ERALL DIAM
ETER
MAX.

WEI
GHT

RESISTA
NCE OF CONDU
CTOR AT +20°C

INSULATION RESISTANCE AT +20°CEI 105

INSULATION RESISTANCE AT +20°C EI 101-EI 104

MIN.

MAX.

max

min

min

mm²

mm

mm

mm

mm

mm

mm

mm

mm

Kg
/km

Ω/km

MΩ·km

MΩ·km

TWO CORES

1.5

1.5

0.7

2.8

3.3

0.16

0.70

7.9

9.9

90

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.16

0.70

8.7

10.7

120

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.21

0.80

10.2

12.7

170

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

0.21

0.80

10.9

13.6

210

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

0.21

1.00

13.4

16.6

320

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

0.26

1.00

16.0

19.8

470

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

0.26

1.20

19.8

24.6

690

0.795

7.3

3.6

35

7.7

0.9

9.0

10.6

0.31

1.40

22.8

27.9

940

0.565

6.7

3.3

50

9.2

1.0

10.6

12.4

0.31

1.40

26.4

32.3

1260

0.393

6.3

3.1

THREE CORES

1.5

1.5

0.7

2.8

3.3

0.16

0.70

8.4

10.4

120

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.16

0.70

9.2

11.4

160

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.21

0.80

10.8

13.3

230

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

0.21

0.80

11.6

14.3

300

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

0.26

1.00

14.4

18.0

500

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

0.26

1.20

17.4

21.3

680

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

0.26

1.20

21.3

26.1

970

0.795

7.3

3.6

35

7.7

0.9

9.0

10.6

0.31

1.40

24.5

29.8

1330

0.565

6.7

3.3

50

9.2

1.0

10.6

12.4

0.31

1.60

28.3

34.6

1820

0.393

6.3

3.1

FOUR CORES

1.5

1.5

0.7

2.8

3.3

0.16

0.70

9.1

11.3

150

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.21

0.80

10.4

12.9

220

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.21

0.80

11.8

14.5

290

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

0.21

1.00

13.1

16.1

400

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

0.26

1.00

15.9

19.5

640

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

0.26

1.20

19.3

23.6

860

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

0.31

1.40

24.0

29.3

1290

0.795

7.3

3.6

3x35+25

7.7/6.4

0.9/0.9

9.0/7.8

10.6/9.1

0.31

1.4

26.9

32.9

1910

0.565/0.795

6.7

3.3

3x50+25

9.2/6.4

1.0/0.9

10.6/7.8

12.4/9.1

0.31

1.6

31.5

38.2

2560

0.393/0.795

6.3

3.1

(a)= For information,indicative only